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Supply Chain Automation Services: How Intelligent Supply Chain Automation Is Turning Operational Chaos Into Precision-Driven Competitive Advantage in 2026

The supply chain is the most complex, most volatile, and most consequential operational system in any product-driven business. It is where procurement decisions made today determine production capability next month. Where inventory positions set this week determine whether customer orders are fulfilled or backlogged next quarter. Where logistics coordination executed this morning determines whether the delivery promise made yesterday is honoured or broken. Where vendor relationships managed this year determine cost structures, quality levels, and supply resilience for years to come.

It is also, in most businesses, the operational system most dependent on manual processes, disconnected tools, human memory, and institutional knowledge that exists nowhere except in the minds of a few experienced people who have spent careers learning how to make it work despite the chaos.

Supply chain automation services in 2026 address the most fundamental operational challenge that product-driven businesses face: how to manage the end-to-end flow of materials, information, and value across suppliers, warehouses, production facilities, logistics networks, and customers with the precision, speed, and intelligence that modern markets demand — while eliminating the manual intervention, coordination overhead, and information gaps that make most supply chains simultaneously expensive to operate and fragile to disruption.

ERPLax, headquartered in Bangalore and serving organizations across 25+ countries, builds supply chain automation that transforms how materials move, how inventory positions are managed, how procurement decisions are made, how logistics are coordinated, and how supply chain intelligence informs business strategy. Not generic supply chain modules bolted onto an ERP. Purpose-built automation designed around the specific supply chain complexity of each client — their vendor ecosystem, their inventory economics, their production requirements, their logistics network, their compliance obligations, and their competitive dynamics. Your supply chain. Your logic. Automated. This guide examines why supply chains remain stubbornly manual despite decades of technology investment, what comprehensive supply chain automation actually automates, and how purpose-built systems deliver the operational control and competitive advantage that generic platforms consistently promise but rarely achieve.

The Manual Supply Chain: Where Time, Money, and Competitive Position Leak Every Day

Most supply chains operate on a combination of ERP transactions, spreadsheets, emails, phone calls, WhatsApp messages, and human judgment. Each element serves a purpose. Together, they create an operational system that is slow, opaque, fragile, and expensive — not because the people operating it are incompetent but because the tools they are using were not designed for the complexity they are managing.

Understanding where value leaks from a manual supply chain is the first step toward capturing it through automation.

Procurement: The Reactive Cycle

In most businesses, procurement operates reactively rather than proactively. Someone notices that a material is running low — either through a physical stock check, a production complaint about unavailability, or a lucky glance at a report. A purchase requisition is created manually. The requisition sits in an approval queue for hours or days depending on the approver's availability. Once approved, the procurement team identifies a vendor — often defaulting to the same supplier used last time rather than evaluating alternatives because a thorough evaluation takes too long. A purchase order is created manually, transmitted by email, and tracked through periodic phone calls asking "when will you deliver?"

This reactive cycle creates compounding costs. Emergency orders placed after stockouts carry premium pricing — typically 10 to 30 percent above negotiated rates. Rush freight for expedited delivery adds further cost. Production disruptions caused by material unavailability cascade through the schedule, delaying downstream operations and potentially missing customer delivery commitments. And the procurement team, perpetually fighting fires, has no bandwidth for strategic activities — vendor development, cost reduction, supply base diversification — that would prevent the fires from starting.

Inventory: The Visibility Deficit

Inventory management in most businesses suffers from a fundamental visibility problem: no one knows exactly what they have, where they have it, and when they will need more — at least not in real time.

Stock levels are updated after transactions are processed — goods receipts entered hours or days after physical receipt, dispatches recorded after the truck has left, transfers documented after the material has moved. The result is a perpetual lag between physical reality and system reality that makes every inventory-dependent decision approximate rather than precise.

This visibility deficit drives two equally costly outcomes. Excess inventory accumulates because planners compensate for uncertainty with safety stock — ordering more than they need because they do not trust the data telling them what they have. Simultaneously, stockouts occur because the same uncertainty means low-stock situations are not detected until they become zero-stock emergencies.

The financial impact is substantial. Excess inventory ties up working capital that could be deployed for growth. Industry benchmarks suggest that inventory carrying costs — financing, storage, insurance, obsolescence, and handling — range from 20 to 35 percent of inventory value annually. A business carrying ₹2 crores in unnecessary excess inventory is spending ₹40 to ₹70 lakhs annually to store materials it does not yet need. Meanwhile, stockout-driven emergency procurement, production disruption, and missed deliveries add costs that are often harder to quantify but equally real.

Warehouse Operations: The Manual Maze

Warehouse operations in most businesses are a combination of paper-based processes, spreadsheet tracking, and human memory. Goods arrive and are placed wherever space is available rather than in locations optimized for picking efficiency. Picking is done from paper lists with no route optimization. Stock accuracy depends on periodic physical counts that are immediately outdated. Batch tracking and expiry management rely on manual logs that are time-consuming to maintain and unreliable to query.

The cost of manual warehouse operations manifests in picking errors that trigger returns and customer dissatisfaction, misplaced inventory that creates phantom stockouts, expiry losses from products not rotated properly, and labour inefficiency from unoptimized warehouse processes.

Logistics: The Coordination Nightmare

Logistics coordination is where supply chain complexity peaks — multiple carriers, varying service levels, compliance documentation, real-time tracking requirements, and cost optimization across a constantly shifting matrix of shipment sizes, destinations, and deadlines.

In a manually coordinated logistics operation, carrier selection is based on habit rather than optimization. Dispatch documentation — including e-Way Bills for domestic Indian shipments — is prepared manually with error risk at every field. Shipment tracking depends on carrier websites checked individually or phone calls to driver contacts. Delivery confirmation flows back through informal channels that may or may not reach the systems that need it for invoicing, revenue recognition, and customer communication.

The cost appears as suboptimal freight spend, compliance errors in documentation, delayed invoicing due to unconfirmed deliveries, and customer dissatisfaction from poor visibility into shipment status.

Vendor Management: The Missing Intelligence

Most businesses maintain vendor relationships through a combination of price negotiation, delivery monitoring, and quality inspection — each managed through separate processes with limited connection between them. The procurement team negotiates pricing. The warehouse team tracks deliveries. The quality team inspects incoming materials. The finance team manages payment.

Nowhere in this fragmented process does a unified vendor intelligence view exist — one that combines pricing competitiveness, delivery reliability, quality consistency, communication responsiveness, compliance status, and financial stability into a holistic assessment that informs every procurement decision. Without this intelligence, vendor selection defaults to familiarity or price alone — missing opportunities to identify better suppliers, negotiate from a position of data-backed strength, or anticipate supply risks before they materialize.

The ERPLax Supply Chain Automation Architecture

Laravel-Based End-to-End Supply Chain Platform

ERPLax builds supply chain automation on Laravel using a modular architecture that covers the entire supply chain — from demand sensing through procurement, inventory management, warehouse operations, production coordination, logistics, and delivery — as an integrated, event-driven platform rather than a collection of disconnected modules.

Each supply chain function operates as an independent module with its own logic and deployment lifecycle while sharing a unified data layer and event framework. Procurement knows what inventory needs. Inventory knows what production consumed. Production knows what logistics must deliver. Logistics knows what customers expect. Every module operates with full contextual awareness of every other module — because they share the same platform rather than exchanging data through batch transfers and manual reconciliation.

Demand-Driven Procurement Automation

ERPLax replaces reactive procurement with demand-driven automation that anticipates material requirements before shortages occur.

AI-powered demand forecasting analyzes historical consumption patterns, sales pipeline data, seasonal trends, promotional plans, and market signals to project material requirements across configurable planning horizons. The forecast is not a static calculation refreshed monthly. It is a continuously updating model that adjusts as new data arrives — a large order entering the pipeline shifts the demand forecast within hours, triggering procurement adjustments automatically.

Automated requisition generation creates purchase requisitions when projected demand exceeds available supply within configured lead time windows. Requisitions include recommended quantities based on economic order quantity calculations, preferred vendors based on performance data, and expected pricing based on historical and contracted rates.

Intelligent vendor selection evaluates multiple criteria for each requisition — delivery reliability, quality history, pricing competitiveness, current capacity, geographic proximity, compliance status, and payment terms — recommending the optimal vendor rather than defaulting to the last supplier used.

Automated approval routing sends requisitions through value-based, category-based, or budget-based authorization workflows with mobile approval capability. Requisitions within pre-authorized parameters approve automatically — no human delay for routine purchases. Exception requisitions route to the appropriate authority with complete context for rapid decision-making.

Purchase order generation and transmission creates POs automatically upon approval — pre-populated with vendor details, negotiated terms, delivery schedules, and compliance requirements — and transmits them electronically through email, vendor portal, or EDI integration.

Order tracking and vendor communication monitors open POs against expected delivery dates — sending automated reminders to vendors approaching delivery deadlines, escalating overdue deliveries to procurement managers, and adjusting inventory projections based on confirmed or revised delivery dates.

Real-Time Inventory Intelligence

ERPLax transforms inventory management from a periodic reconciliation exercise into a continuous, real-time intelligence system.

Real-time stock visibility across every location — warehouses, production floors, consignment points, in-transit inventory, and goods awaiting inspection. Every transaction — receipt, issue, transfer, adjustment, consumption — updates inventory positions instantly. No batch processing. No overnight updates. No lag between physical reality and system reality.

Multi-location inventory optimization balances stock across locations based on demand patterns, lead times, and transfer costs — identifying redistribution opportunities where excess at one location can address shortage at another without new procurement.

Dynamic safety stock calculation adjusts buffer inventory levels continuously based on demand variability, supply reliability, and lead time patterns — not static safety stock levels set annually and forgotten but dynamic calculations that adapt as supply chain conditions change.

Batch and lot tracking with complete traceability from receipt through consumption or sale — essential for manufacturing businesses where material traceability affects quality certification, regulatory compliance, and recall management.

Expiry management with automated FEFO logic, configurable alert timelines, and proactive redistribution or disposition workflows for approaching-expiry inventory — critical for pharmaceutical, food, chemical, and healthcare supply chains where expired inventory represents pure loss.

Inventory valuation supporting multiple methods — FIFO, weighted average, specific identification, standard cost — with real-time valuation updates that feed directly into financial reporting without month-end revaluation exercises.

Warehouse Automation

ERPLax warehouse automation transforms physical operations through digitized workflows accessible on mobile devices and tablets.

Intelligent receiving with mobile barcode scanning that matches incoming shipments against open purchase orders — validating items, quantities, and batch details in real time. Discrepancies identified immediately at the dock rather than discovered days later during data entry.

Optimized put-away recommending storage locations based on product category, turnover frequency, physical characteristics, and picking path optimization. Fast-moving items positioned for minimal travel distance. Temperature-sensitive items directed to appropriate zones. Heavy items assigned to accessible locations.

Zone-based inventory management with configurable storage zones — bulk storage, picking zones, staging areas, quarantine zones, temperature-controlled zones — each with appropriate access controls and handling rules.

Wave-based picking that groups orders into optimized picking waves — minimizing warehouse travel distance, balancing workload across picking staff, and prioritizing orders based on delivery deadline, customer priority, and logistics cutoff times.

Packing and dispatch automation with verification scanning that confirms picked items against order requirements, automated dispatch documentation generation, weight and dimension capture, and carrier-specific label printing.

Cycle counting with configurable schedules — high-value items counted more frequently, fast-moving items verified periodically, full-warehouse counts eliminated in favour of continuous rolling accuracy maintenance. Count results processed immediately with automatic variance analysis and adjustment posting.

Production-Supply Chain Integration

For manufacturing businesses, supply chain automation must integrate seamlessly with production operations. ERPLax provides this integration natively.

MRP integration connects demand forecasting, inventory positions, and production schedules into a unified planning framework. Material requirements calculated from production plans feed directly into procurement automation — ensuring that raw material availability aligns with production schedules without manual planning intervention.

Production consumption tracking updates raw material inventory in real time as materials are consumed on the production floor — maintaining accurate inventory positions throughout the production cycle rather than adjusting only at work order completion.

Finished goods receipt posts completed production into inventory automatically upon quality clearance — making finished goods available for customer order fulfilment immediately rather than waiting for manual entry.

Quality-driven supply chain decisions integrate incoming material inspection results with vendor performance tracking and procurement decisions — automatically adjusting vendor quality scores, triggering corrective action workflows for quality failures, and factoring quality history into future vendor selection algorithms.

Logistics and Distribution Automation

ERPLax logistics automation coordinates the movement of goods from your facilities to customers with intelligence, compliance, and visibility.

Intelligent carrier selection evaluates available carriers for each shipment based on destination, size, weight, urgency, cost, service level history, and customer preference — recommending the optimal carrier rather than defaulting to a single logistics provider.

Dispatch automation generates dispatch documentation automatically — delivery challans, packing lists, shipping labels, and e-Way Bills — from order and shipment data without manual document preparation. E-Way Bill generation integrates directly with the government portal through API, validating data before submission and handling the complete generation-to-delivery lifecycle.

Real-time shipment tracking through carrier API integration — providing continuous visibility into shipment location, status, and estimated delivery for every outbound movement. Tracking data feeds into customer-facing portals and communication automation — customers receive proactive status updates rather than having to call and ask.

Delivery confirmation processing captures proof of delivery from carrier systems or mobile applications — triggering invoice generation, revenue recognition, and accounts receivable creation automatically upon confirmed delivery.

Freight cost management compares actual carrier charges against contracted rates, flags discrepancies for review, and provides freight cost analytics that inform carrier negotiation and logistics strategy.

Returns logistics handles the reverse flow — return authorization, pickup coordination, goods receipt, quality inspection, disposition decision, and financial processing — with the same automation rigour as outbound logistics.

Vendor Intelligence Platform

ERPLax builds a comprehensive vendor management layer that transforms fragmented vendor interactions into data-driven supply relationship management.

Unified vendor scorecards combining delivery performance (on-time percentage, lead time consistency, quantity accuracy), quality performance (acceptance rates, defect categories, corrective action responsiveness), pricing performance (rate competitiveness, price stability, discount compliance), and commercial performance (payment term adherence, documentation quality, communication responsiveness) into holistic vendor assessments updated continuously from operational data.

Vendor risk monitoring tracks signals that indicate potential supply disruption — declining delivery performance, increasing quality issues, financial stress indicators, concentration risk assessment, and geographic risk factors — enabling proactive risk management rather than reactive crisis response.

Vendor development workflows identify underperforming suppliers and initiate structured improvement programs — performance review meetings, corrective action tracking, milestone monitoring, and performance-linked business allocation adjustments.

Vendor portal providing self-service capability for vendors — PO acknowledgement, advance shipping notification, invoice submission, payment status checking, and document exchange — reducing manual communication overhead for both parties.

GST and Supply Chain Compliance Automation

Indian supply chains operate within one of the world's most complex tax compliance frameworks. ERPLax automates GST compliance at every supply chain transaction.

E-invoicing generated and submitted automatically for every applicable transaction — B2B sales, stock transfers, export shipments — with schema validation before portal submission and IRN capture for document completion.

E-Way Bill generated automatically from dispatch data — origin, destination, transporter, vehicle, goods description, and value populated from system records without manual data entry. Part-B updates for vehicle changes handled through the system. Multi-vehicle consolidated e-Way Bills for large shipments managed automatically.

GST classification enforced at the item master level — ensuring correct HSN codes, applicable rates, and exemption categories are applied consistently across every transaction without depending on human memory or manual lookup.

Reverse charge management for applicable procurement transactions — automatically identifying reverse charge applicability, calculating tax, and creating the appropriate accounting entries.

Job work compliance with challan management, return tracking against statutory timelines, and GST implications handled automatically for businesses operating job work relationships.

Inter-state stock transfer documentation with appropriate tax treatment, valuation, and documentation generated automatically for goods moving between the business's own locations across state boundaries.

AI-Powered Supply Chain Intelligence

ERPLax embeds AI across the supply chain automation platform — delivering predictive and prescriptive intelligence that transforms supply chain management from reactive execution to proactive optimization.

Demand sensing detects demand shifts earlier than traditional forecasting by incorporating leading indicators — order pattern changes, customer inquiry volumes, market signals, and promotional activity — into continuously updating demand projections.

Inventory optimization recommends stock level adjustments based on service level targets, carrying cost constraints, and supply variability — balancing the competing objectives of availability and capital efficiency with mathematical precision that human planners cannot sustain across thousands of SKUs.

Supply risk prediction analyzes vendor performance trends, delivery pattern changes, quality trajectory, and external factors to predict potential supply disruptions before they impact operations — enabling preemptive alternative sourcing or safety stock adjustment.

Logistics optimization recommends carrier selection, shipment consolidation, route planning, and delivery scheduling that minimize total logistics cost while meeting service level commitments.

Spend analytics identify procurement cost reduction opportunities — volume consolidation across categories, price benchmarking against market rates, vendor rationalization potential, and payment term optimization.

Industry-Specific Supply Chain Automation

Manufacturing

Raw material procurement with MRP integration. Component inventory with bill-of-materials explosion. Production consumption tracking. Finished goods management. Dealer and distributor fulfillment. After-sales spare parts supply chain. Job work management with compliance tracking.

Pharmaceutical and Healthcare

Cold chain management with temperature monitoring. Batch tracking with regulatory traceability. Expiry management with FEFO enforcement. Drug license compliance. Controlled substance tracking. Hospital supply chain with department-level inventory.

Food and Beverage

Perishable inventory with shelf-life management. Batch traceability from farm to fork. Quality inspection at receipt with food safety compliance. Temperature-controlled storage management. Distribution with delivery window optimization.

Retail and E-Commerce

Multi-channel inventory synchronization. Warehouse fulfillment optimization for high-volume, high-SKU operations. Returns processing and re-stocking. Vendor drop-ship coordination. Seasonal inventory planning with promotional demand integration.

Construction and Infrastructure

Project-based procurement with bill-of-quantities integration. Multi-site material management. Equipment and asset tracking. Vendor billing with measurement-based verification. Wastage tracking and optimization.

Automotive and Engineering

Component supply chain with JIT delivery coordination. Vendor quality management with PPAP documentation. Serial number traceability. After-market parts distribution. Tool and die management.

The ERPLax Implementation Methodology

Phase 1: Supply Chain Assessment and Automation Mapping

Comprehensive analysis of your current supply chain operations — procurement processes, inventory management practices, warehouse operations, logistics coordination, vendor relationships, and compliance procedures. Quantification of costs, delays, errors, and risks across each supply chain function. Identification and prioritization of automation opportunities by business impact and implementation sequence.

Phase 2: Supply Chain Architecture Design

End-to-end supply chain automation architecture — demand forecasting models, procurement workflows, inventory optimization parameters, warehouse process designs, logistics integration specifications, vendor management frameworks, and compliance automation rules. Every element designed for your specific supply chain complexity and validated with operational stakeholders.

Phase 3: Phased Deployment with Operational Validation

Sprint-based deployment starting with highest-impact supply chain functions. AI models trained on your historical data. Workflows validated with real transactions and real exceptions. Integration with carriers, vendors, and government portals tested end to end. Each deployment phase delivering measurable supply chain improvement.

Phase 4: Continuous Optimization and Intelligence Evolution

Post-deployment monitoring across all supply chain metrics — procurement cycle times, inventory accuracy, warehouse efficiency, logistics cost, vendor performance, and compliance status. AI models refined as operational data accumulates. New optimization opportunities identified through continuous analytics. The supply chain automation platform evolving as your operations grow and market conditions change.

Security, Compliance, and Ownership

Enterprise-grade security across all supply chain data. Sanctum authentication. Role-based access controls. Comprehensive audit trails. End-to-end encryption. GST compliance automation including e-invoicing, e-Way Bill, and return preparation. DPDP Act readiness for vendor and customer data.

Full source code ownership for the entire supply chain automation platform — procurement logic, inventory algorithms, warehouse workflows, logistics integration, vendor intelligence, AI models, and compliance automation. Your supply chain intelligence permanently yours.

Ready to Transform Your Supply Chain From Reactive Chaos to Proactive Precision?

Every manual step in your supply chain is a delay. Every disconnected system is a visibility gap. Every reactive procurement decision is a cost premium. Every inventory uncertainty is capital inefficiency. Every logistics coordination failure is a customer promise broken.

Supply chain automation services from ERPLax eliminate these costs systematically — replacing reactive procurement with demand-driven intelligence, replacing inventory uncertainty with real-time visibility, replacing manual warehouse operations with digitized precision, replacing logistics coordination chaos with automated orchestration, and replacing fragmented vendor management with unified supplier intelligence.

Whether you are a manufacturer managing complex multi-tier supply chains, a distributor coordinating high-volume inventory operations, a retailer synchronizing multi-channel fulfilment, a healthcare organization managing critical medical supply chains, or any product-driven business ready to transform supply chain operations from competitive vulnerability to competitive advantage, ERPLax builds the supply chain automation your business needs.

Stop managing chaos. Start orchestrating precision.

Powerful Modules for Every Operation

Feature-rich modules designed to streamline your business from end to end.

Sales

Inventory

Accounts

HRM

Purchase

POS

Projects

Ecommerce

Automation

Leads

Customers

Service

Expenses

Sponsors

Tasks

Attendance

LMS

Support

Events

Payments

Email

Scheduler

Members

Chat

Proposals

Billing

Laundry

Alerts

Reports

Security

Why Choose ERPLax?

Trusted ERP partner empowering businesses to automate, scale, and grow — since 2007

Clients Served0+
ERP Modules0+
Industries0+
Experience0+ Yrs
Retention0%

The ERPLax Impact on Your Business

Real results our clients experience after switching to a custom-built ERP system.

3x
Faster Operations
After ERPLax Implementation
Average operational efficiency gain
60% Faster

Reduced Manual Work

Automated workflows replace repetitive data entry, approvals, and reports.

Real-Time

Data-Driven Decisions

Live dashboards and custom reports give instant visibility into operations.

40% Less

Zero Stock Surprises

Smart alerts, auto-reorders, and multi-warehouse tracking in one place.

2x Output

Team Productivity Boost

Unified platform means less tool-switching, fewer errors, faster results.

How ERPLax Works

From understanding your needs to launching your custom ERP — in four simple steps.

01

Discovery & Planning

We map your workflows and goals to define the perfect ERP blueprint.

02

Design & Architecture

Custom UI/UX and modular system architecture for your operations.

03

Development & Testing

Agile sprints with rigorous testing for a stable, scalable system.

04

Launch & Support

Smooth deployment with data migration, training, and ongoing support.

Industries We Serve.

Built for Every Business.

ERPLax delivers custom ERP solutions tailored to the unique workflows of diverse industries — from retail counters to manufacturing floors.

Retail & E-Commerce
Manufacturing
Healthcare
Education
Logistics
Real Estate
Finance
Hospitality
Retail & E-Commerce
POS, inventory sync, multi-store management, and omnichannel selling.

What Our Clients Say

Real stories from businesses that transformed their operations with ERPLax.

We Work

Worldwide.

From our headquarters in India, we deliver custom ERP solutions to businesses across 6 continents.

India (HQ)
USA
Germany
Brazil
Japan
Australia
Indonesia
Mexico
New York
25+ Countries
1500+ Clients
6 Continents

Frequently Asked Questions.

Quick answers about ERPLax solutions, implementation, and support.

ERPLax offers 50+ modules including Sales & CRM, Inventory Management, Accounting, HRM, Purchase, POS, Projects, Reports, E-Commerce, and Workflow Automation — all customizable to your business needs.
Implementation timelines vary based on complexity. A standard setup takes 4–8 weeks, while enterprise-level customizations may take 10–16 weeks. We follow agile sprints with regular progress updates throughout.
Absolutely. Every ERPLax module is fully customizable. Whether you're in retail, manufacturing, healthcare, or education, we tailor workflows, dashboards, and reports to match your exact requirements.
Yes. ERPLax is designed to scale — from startups with 5 users to enterprises with 500+. You can start with essential modules and add more as your business grows, keeping costs manageable at every stage.
Yes, we handle complete data migration from your existing software — including spreadsheets, legacy ERPs, and third-party tools — ensuring zero data loss and minimal downtime during transition.
ERPLax supports both cloud-hosted and on-premise deployment. Cloud gives you anywhere access and automatic updates, while on-premise offers full data control. Choose what fits your infrastructure best.
We provide dedicated post-launch support including bug fixes, feature enhancements, server monitoring, user training sessions, and a dedicated account manager for enterprise clients.
Yes. ERPLax integrates with popular tools including payment gateways, shipping providers, accounting software, email services, and custom APIs — ensuring seamless connectivity across your tech stack.
ERPLax follows industry-standard security practices — SSL encryption, role-based access control, automated backups, audit logs, and GDPR-compliant data handling to keep your business data safe.
Yes. Upon project completion, you receive full source code ownership, deployment files, documentation, and database backups — giving you complete control over your ERP system.