Wire & Cable Manufacturers ERP Software
ERPLax connects raw materials, production, quality, inventory, costing, sales and dispatch through one customizable ERP platform built around the operational workflow of wire, cable and conductor manufacturers.
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Cable Manufacturing Runs on More Than Production Numbers
Wire and cable manufacturers deal with expensive raw materials, multiple units of measurement and sequential production stages that general-purpose software rarely models in detail.
Complex Multi-Machine Planning
Coordinating drawing, stranding, extrusion and armouring machines manually is slow and error-prone.
Length, Weight & Drum Tracking
Stock moves between weight, length, coil and drum units, making manual tracking inconsistent.
Volatile Copper & Aluminium Prices
Frequent metal price changes make manual quotation and costing difficult to keep current.
Product Variant Complexity
Size, core count, colour, insulation and voltage grade create thousands of possible variants.
Material Traceability Gaps
Tracing a purchase batch through to a finished cable drum is hard without a connected system.
Limited WIP Visibility
Work-in-progress across drawing, stranding, extrusion and packing is often invisible to management.
Cutting & Remnant Chaos
Odd-length and remnant cable stock is easily lost or forgotten without dedicated tracking.
Disconnected Data
Production, inventory, sales and accounting often run on separate spreadsheets and systems.
One Connected Platform From Raw Material to Dispatch
Wire and cable manufacturing ERP software is a centralized system that manages enquiries, quotations, purchases, raw materials, BOMs, production stages, quality testing, cable inventory, costing, billing and dispatch.
ERPLax can be configured for your products, manufacturing stages, units of measurement, approval processes, quality parameters and costing methods — connecting wire drawing, stranding, extrusion, armouring, testing, coiling and drumming into one system.
Length & Weight Aware
Batch Traceability
Metal-Price Costing
Why Cable Manufacturers Need Industry-Specific ERP
Control Expensive Raw Materials
View available stock, reserved quantities, pending purchase orders and consumption for copper, aluminium, PVC, XLPE and PE from one system.
Manage Length & Weight Together
Configure metre-to-kilometre and length-to-weight conversions with coil, drum, reel and bundle quantities.
Plan Multi-Stage Production
Connect demand, inventory, machine capacity and work orders so production teams can prepare practical schedules.
Handle Product Variants
Maintain conductor size, cores, insulation, colour, voltage grade and customer specification in one product master.
Track Losses & Scrap
Record standard and actual consumption, process loss, recoverable scrap and rejected material at every stage.
Maintain Quality & Traceability
Trace purchased batches through production orders to finished drums, with quality checks at every stage.
Key Features of Wire & Cable Manufacturing ERP Software
Configure the modules relevant to your factory — start essential and add advanced capabilities as your business grows.
Cable Specification Master
Conductor material, cores, insulation, colour, voltage grade and packing length in one structured master.
Enquiry & CRM Management
Track enquiries, technical discussions, sample approvals and quotation follow-ups from one pipeline.
Dynamic Cable Quotation
Copper or aluminium base rate, conversion charges, packing cost and price-revision history.
Multi-Level BOM
Product and process-specific BOM with alternate materials, scrap percentages and revision control.
Routing & Process Setup
Configure drawing, annealing, bunching, stranding, extrusion, armouring and sheathing stages.
Material Requirement Planning
Identify shortages before releasing production orders or committing delivery dates.
Production Planning & Scheduling
Plan around machine capacity, drum or spool capacity, process sequence and delivery date.
Production Orders & Job Cards
Track stage-wise output, WIP movement, downtime, process loss, scrap and rejection.
Length & Weight Inventory
Metres, kilometres, kilograms, tonnes, coil, reel, bundle and drum quantities with conversions.
Drum, Reel & Coil Management
Unique drum numbers, capacity, allocation, dispatch history and returnable status.
Cable Cutting & Remnant
Source drum selection, cut length, cutting loss and remnant identification for odd lengths.
Batch & Lot Traceability
Connect supplier batch, goods receipt, production order and finished drum through one record.
Quality Control & Testing
Conductor diameter, insulation thickness, tensile strength, spark and voltage test recording.
Rejection & Rework
Defect type, affected quantity, corrective action and reinspection tracking.
Production Costing
Material, process loss, labour, power, job-work and overhead cost by product or order.
Purchase & Supplier Management
Requisition to payment, quotation comparison and vendor performance reports.
Job Work & Subcontracting
Track material sent for armouring, coating or specialized testing outside the factory.
Warehouse Management
Zone, rack and bin control with cycle counting and ageing analysis.
Sales, Packing & Dispatch
Drum allocation, packing list, GST invoice, e-way bill and dispatch status.
Maintenance Management
Preventive schedules for drawing machines, stranders, extruders and coilers.
Accounts, Billing & GST
Invoices, receivables, payables and product or customer profitability.
Reports & Dashboards
Role-specific dashboards for production, stores, sales, quality and management.
Wire & Cable Manufacturing ERP Workflow
Configure Masters
Products, specifications, customers, suppliers, machines, BOMs and routings.
Enquiry & Quotation
Capture specification and delivery needs, then quote with material rates and taxes.
Confirm Sales Order
Convert approved quotations with delivery schedules and price conditions.
Check Material & Capacity
Verify raw material, WIP, finished stock and machine capacity before commitment.
Plan Procurement
Generate requisitions for copper, aluminium, compounds, tapes and drums.
Create Production Orders
Release orders with BOM, routing, required length and quality parameters.
Record Stage-Wise Output
Log material issue, output, process loss, scrap and WIP movement per operation.
Complete Quality Testing
Approve, hold, reject or rework material based on configured tolerances.
Coil, Drum & Pack
Assign finished cable to a drum, recording actual length, weight and location.
Dispatch & Invoice
Create packing list, delivery challan, GST invoice and e-way bill.
Review Reports
Track production, consumption, wastage, quality, profitability and payments.
Benefits of ERPLax ERP for Cable Manufacturers
Real-Time Production Visibility
See orders planned, in production, under inspection or ready for dispatch.
Better Raw Material Control
Track metals, compounds, tapes and packing materials across every stage.
Improved Length & Drum Accuracy
Maintain length, weight, coil and drum quantities with individual balances.
Faster Production Planning
Connect demand with materials, machines and process routes.
Reduced Manual Data Entry
Let information flow from quotation to production, billing and reports.
Better Cost Visibility
Compare estimated versus actual consumption, process loss and overhead.
Stronger Traceability
Trace supplier material, production batches and finished drums together.
Consistent Quality Control
Use defined inspection plans, tolerances, approvals and test records.
Faster Order Processing
Give sales, production and dispatch teams the same order status.
Improved Customer Service
Respond quickly on quotation status, material availability and dispatch.
Custom ERP Workflow
Configure documents, calculations, approvals and production routes.
Scalable for Business Growth
Start with core modules and add MRP, CRM, quality and HRM in phases.
ERP Software for Different Wire & Cable Businesses
ERPLax can be configured for small, medium and growing manufacturers that need a flexible ERP rather than a fixed, one-size-fits-all workflow.
ERP Integrations for Cable Manufacturing Companies
ERPLax can be integrated with relevant business applications and devices according to project requirements.
Accounting & Compliance
- Tally integration
- GST & e-invoice tools
- E-way bill systems
- Payment reconciliation
Sales & Communication
- CRM & ecommerce
- Customer & dealer portal
- WhatsApp & SMS
- Email SMTP
Factory & Warehouse
- Barcode & QR scanners
- Label & thermal printers
- Weighing scales
- PLC / MES data
Logistics
- Courier API
- Transport management
- Vehicle tracking
- Shipping documentation
Reporting & Mobile
- Mobile-friendly access
- Management dashboards
- BI tools
- Custom API integrations
Why Choose ERPLax for Cable Manufacturing ERP?
Custom ERP Based on Your Workflow
ERPLax studies your products, departments, production stages and reports before configuring the solution.
Wire & Cable-Specific Configuration
Length, weight, drum inventory, cutting, remnants, quality tests, costing and traceability.
Modular & Scalable
Start with today's requirement and add production planning, quality, CRM, maintenance and HRM later.
Connected Business Operations
Sales, purchase, inventory, manufacturing, warehouse, billing, accounts and reports in one system.
Cloud Deployment
Choose the deployment method that fits your infrastructure and operational requirements.
Custom Reports & Dashboards
Reports designed for your products, machines, processes, wastage and costing methods.
API & Device Integrations
Connect portals, accounting tools, scanners, printers and machines where technically supported.
Role-Based Access
Control who can view prices, costs, inventory, production and financial information.
Training & Support
Department-wise training, workflow documentation and ongoing implementation support.
Frequently Asked Questions
It is a centralized system that manages enquiries, quotations, purchases, raw materials, BOMs, production planning, manufacturing stages, quality testing, cable inventory, costing, billing and dispatch.
It can be configured for length and weight-based inventory, drum or reel tracking, cable cutting, remnant stock, metal-price calculations, multi-stage production and cable-specific quality testing.
Yes. ERPLax can be configured with primary and secondary units of measurement including metres, kilometres, kilograms, tonnes, coils, reels and drums, with conversion rules for your products.
Yes. The system can track drum or reel number, capacity, cable product, actual length, weight, warehouse location, customer allocation, dispatch history and returnable status.
ERPLax can be customized with metal-rate masters, effective dates, quotation formulas, conversion charges, customer pricing rules, approval workflows and price-revision history.
Yes. Production routes can be configured for wire drawing, annealing, bunching, stranding, extrusion, laying-up, armouring, sheathing, testing and coiling.
Yes. ERPLax supports BOM, BOM revisions, alternate materials, standard consumption, process losses and material requirement planning based on sales demand, stock and WIP.
Yes. Process-wise material input, output, standard loss, actual loss, rejection, reusable scrap and saleable scrap can be recorded, with metal-yield and wastage reports.
Yes. Incoming, in-process and finished-cable quality plans can be configured with test parameters, tolerances, results, approvals, non-conformance and test certificates.
Yes. The ERP can record the source drum, requested cut length, actual cut quantity, cutting loss and remaining usable length with its own identification.
Yes. Material sent to outside processors can be tracked through job-work orders, delivery challans, material returns, process loss and job-worker stock reports.
Yes. ERPLax can provide cloud-based or Cloud deployment depending on your infrastructure, security, access and operational requirements.
Yes. Small and growing manufacturers can begin with product master, sales, purchase, inventory, production, quality and billing, adding modules phase by phase.
Integrations can be developed depending on the external application, device, available API and technical compatibility, including Tally, scanners, printers and weighing scales.
Cost depends on users, factories, warehouses, required modules, production complexity, reports, integrations, data migration and deployment model. ERPLax provides a custom quotation after reviewing your workflow.
Implementation time depends on scope, customization, master-data readiness, integrations, testing and training. A phased rollout can launch essential modules first.
Build an ERP Around Your Cable Manufacturing Process
Replace disconnected spreadsheets, production registers and separate billing applications with one customizable ERP platform connecting enquiries, quotations, production, quality, drums, costing, billing and dispatch.