ERPLax provides customizable foundry ERP software for metal casting companies that need better control over quotations, patterns, raw materials, melt planning, furnace operations, heat numbers, moulding, pouring, fettling, machining, quality inspections, inventory, costing, sales and dispatch. Track every casting from customer enquiry through melting, pouring, finishing, testing, packing and delivery.
Tell us your casting process, metals, furnaces and modules you want to automate. Free consultation, no obligation.
When furnace schedules, heat data, quality records and costing are managed through registers, spreadsheets and separate applications, foundries face predictable production gaps. ERPLax connects these processes as complete foundry management software.
Delayed furnace schedules and unclear heat-wise production status.
Excess work in progress and limited control over metal recovery.
Incomplete quality records and difficulty tracing defective castings.
Delayed subcontracting operations and stock mismatches.
Poor visibility into machine utilization and order profitability.
Missed production deadlines from untracked tooling condition.
Standalone quality applications disconnected from production.
Manual reconciliation between production and financial records.
ERPLax links customer orders, part masters, bills of materials, process routes, patterns, moulds, production orders, melt batches, quality tests, job work, stock, costing and dispatch.
An industry-specific enterprise resource planning system used to manage the operational, production, quality, inventory, financial and administrative activities of a foundry or casting manufacturer.
ERPLax develops workflows, forms, masters, approval levels, calculations, dashboards and reports according to the company's actual casting process rather than forcing a standard sequence.
The solution can be deployed on the cloud or on-premise depending on factory infrastructure, user locations, security policies and machine integrations.
A centralized platform gives melt-shop, production and quality teams one reliable view of every heat.
Connect raw material consumption, chemical composition and dispatch.
Planned furnace loads and material requirements before production.
Track receipt, inspection, issue, return, consumption and wastage.
Identify metal loss, rejection, process scrap and improvement areas.
Availability, location, condition and maintenance history.
Stage-wise inspection records linked with heat, batch or order.
Modular capabilities covering every casting stage, from RFQ to dispatch.
Technical and commercial evaluation with drawing revisions.
Metal rate, alloy additions, melting cost and margin estimation.
Grade, weight, moulding method, cavities and revision control.
Scrap, pig iron, ferroalloys, sand, binders and consumables.
Standard production routes with cycle time and quality checkpoints.
Cavities, storage, condition, calibration and maintenance alerts.
Foundry MRP calculating purchase, transfer and production proposals.
RFQ, comparison, goods receipt and supplier performance.
Batch, lot, heat certificate and approval-status tracking.
Runners, risers, rejected castings and reusable metal tracking.
Grade, capacity, return metal and chemical targets.
Shift-wise furnace schedules with material availability checks.
Unique heat number linking material to dispatch.
Target range, actual result and approval status per element.
Moisture, compactability, permeability and green strength records.
Core-box tracking, curing, inspection and issue to moulding.
Manual, machine, shell and no-bake moulding line tracking.
Ladle, pouring temperature and unpoured mould tracking.
Grinding, shot blasting, welding repair and surface cleaning.
Temperature cycle, soaking time, hardness result and approval.
Turning, milling, drilling, balancing and pressure testing.
Material sent, expected return and job-work reconciliation.
Moulding, pouring, cooling, fettling and inspection-pending WIP.
Dimensional, hardness, tensile and non-destructive test records.
Defect type, disposition, corrective action and closure status.
Heat numbers connect raw material batches, furnace details, charge quantities, chemical analysis, pouring records, production quantities, quality results, finished stock and customer dispatch. As true foundry traceability software and foundry heat tracking software, ERPLax gives authorized teams a structured heat-wise production history for investigating quality complaints and retrieving production records.
Casting yield depends on charged metal, poured weight, acceptable finished weight, runner and riser return, process scrap and rejection. As complete foundry production planning software and foundry process management software, ERPLax compares estimated versus actual yield by part, heat, furnace and grade to support metal-recovery improvement.
Raw materials, melt batches, quality and dispatch fully connected.
Furnace capacity, pattern availability and delivery dates coordinated.
Metals, alloys, scrap and consumables tracked across stages.
Production, rejection and downtime data via digital forms.
Compare charged metal with acceptable finished casting weight.
Connected masters reduce repeated data entry across departments.
Stage-wise inspections and non-conformance linked with production.
Material, energy, labour, tooling and overhead all accounted for.
Add plants, furnaces, warehouses, users and integrations over time.
Give melt-shop, production and quality teams one connected view of every heat.
Modules and workflows can be selected according to casting method, alloy, production volume, quality requirements and customer industry.
Customers, parts, drawings, grades, patterns and BOMs.
Purchase order, quantities, delivery and quality requirements.
Metal, alloys, furnaces, machines and manpower requirements.
Plan moulding, melting, pouring, finishing and inspection.
Furnace selection, heat number and chemical-analysis results.
Moulds, cores, temperatures and process remarks.
Shakeout, fettling, heat treatment and machining.
Visual, dimensional, chemical and mechanical results.
Classify defects and approve rework or scrap.
Heat, batch, weight, warehouse and quality status.
Traceability, quality documents, invoice and shipment.
Yield, rejection, cost and profitability.
ERPLax can evaluate integrations with relevant equipment and platforms, subject to technical compatibility.
Access across plants and warehouses with centralized business data and remote management dashboards.
Hosted within the company's own infrastructure, subject to technical and backup requirements.
19+ years of experience, 1500+ clients and 1700+ projects delivered by EchoPx Technologies.
Built around your casting method, metal grades and furnaces.
Material inward through charge, melt, quality and dispatch.
Start with purchase, production and quality, then expand.
Furnace planning, moulding schedules and process routes.
Inspection plans, non-conformance and defect analysis.
Choose the option that fits your plant infrastructure.
Restrict recipes, metallurgical data, costs and financial records.
By heat, grade, part, furnace, machine and financial period.
Customer, part, tooling and stock records migrated with training.
Foundry ERP software is a business management system designed for casting manufacturers. It connects enquiries, quotations, raw materials, production planning, melting, heat tracking, moulding, pouring, quality, inventory, costing, sales, dispatch and accounting.
General manufacturing software may manage purchases, stock, production orders and sales. Foundry ERP additionally manages casting-specific requirements such as charge mixes, furnaces, melt batches, heat numbers, spectrometer results, patterns, moulds, cores, casting yield, metal recovery, rejection and heat-wise traceability.
Yes. Heat numbers can link raw material batches, furnace details, charge quantities, chemical analysis, pouring records, production quantities, quality results, finished stock and customer dispatch.
Yes. ERPLax can configure charge-planning workflows using alloy grade, furnace capacity, target quantity, available materials, return metal, expected process loss, chemical targets and approved metallurgical rules.
Integration may be possible when the spectrometer provides a compatible interface, database connection, file export or supported API. The equipment model and technical environment must be reviewed.
Yes. The ERP can track tool ownership, part linkage, cavities, location, availability, production cycles, maintenance, repair history, development cost and current condition.
Yes. ERPLax can be configured for investment casting workflows such as die management, wax injection, wax assembly, shell building, dewaxing, melting, pouring, knockout, finishing, heat treatment, machining, inspection and dispatch.
Yes. Process routes, forms, calculations, inspections, production stages and reports can be configured for sand casting, gravity die casting, pressure die casting, shell moulding and other casting methods.
Yes. Configurable reports can compare charged metal, poured weight, gross casting weight, acceptable net weight, return metal, rejection and process loss to calculate yield and recovery.
Yes. Users can record the defect, affected quantity, heat, production stage, suspected cause, disposition, corrective action, rework process, scrap decision and closure status.
Yes. Internal returns, runners, risers, rejected castings, machining scrap, purchased scrap and reusable metal can be classified and tracked by grade, weight, location, source and heat consumption.
Yes. Inspection plans can be configured for raw materials, sand, chemical composition, moulds, castings, dimensions, hardness, mechanical tests, non-destructive testing, pressure testing, machining and final release.
The ERP can generate configured certificates and quality reports using approved production and inspection data, including chemical analysis, mechanical properties, dimensional results, heat-treatment information and traceability details.
Yes. Materials sent for machining, heat treatment, coating, testing or other operations can be tracked by vendor, quantity, weight, heat number, expected return, process loss, rejection, rate and pending balance.
Yes. Material, alloy, energy, labour, machine, sand, consumable, pattern, core, machining, subcontracting, rejection, rework, packing and overhead costs can be allocated according to the agreed costing method.
Yes. ERPLax can schedule preventive maintenance, record breakdowns, assign technicians, issue spares, monitor downtime, store repair history and generate maintenance reminders.
Yes. A small foundry can begin with purchase, inventory, production, quality, sales, billing and reports, adding modules and integrations as operations grow.
Yes. ERPLax can manage multiple companies, plants, warehouses, stores, subcontractor locations, departments, furnaces and production units with controlled user access.
ERPLax can provide cloud-based deployment for controlled access across plants and offices, with on-premise deployment also evaluated according to infrastructure and security requirements.
Yes. ERPLax can review and migrate approved customer, supplier, part, tooling, stock, account and opening-transaction data, after the source data is cleaned, structured, mapped, validated and approved.
Yes. Reports can be designed around heat numbers, parts, metal grades, furnaces, shifts, production stages, quality parameters, rejection types, yield, costs, inventory, customers and delivery schedules.
Call ERPLax at +91 97399 66977 or email info@erplax.com with details about your casting process, metals, furnaces, production stages, quality requirements, users, reports and required integrations.
Manage quotations, patterns, raw materials, melt planning, heat numbers, moulding, pouring, quality, costing, inventory, maintenance, sales and dispatch through one connected system. Discuss your casting process, alloy grades and furnaces with ERPLax.
Phone: +91 97399 66977 · Email: info@erplax.com
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